Our Services
3D Printing
Rapid Prototyping
Whether you're in the early stages of product development or need to iterate quickly on existing designs, our rapid prototyping solutions are designed to accelerate your process. Using cutting-edge technology and materials, we specialise in turning concepts into physical prototypes with unparalleled speed and precision. From concept sketches to functional models, we offer a range of prototyping methods to suit your project's needs.
Volume Production
We have the expertise and resources to meet your demands for large quantities of components or products. Our streamlined production process ensures consistent quality and timely delivery, while our state-of-the-art facilities enable us to handle high-volume orders with precision and efficiency. From injection molding to additive manufacturing, we offer a range of production methods tailored to your specific requirements.
CAD design & Consultation
At Fuse Worx, we pride ourselves on our expertise in Computer-Aided Design (CAD), leveraging the cutting-edge capabilities of Fusion 360 to bring our clients' visions to life with precision and innovation. We offer a comprehensive suite of design services tailored to meet the diverse needs of our clients across industries.
Prototype Projects
We specialise in transforming concepts into tangible prototypes using cutting-edge 3D printing technology. Whether you're a startup with a groundbreaking idea or an established company seeking to iterate on existing designs, we're here to bring your vision to life. Our team excels in rapid prototyping, turning around projects quickly without sacrificing quality. From proof-of-concept models to fully functional prototypes, we're committed to delivering results that exceed expectations.
Reverse Engineering
Utilising advanced scanning technology and expertise, we specialise in deconstructing and understanding complex objects with precision. Whether you need to recreate obsolete parts, enhance existing designs, or simply understand competitor products, our team is equipped to handle diverse challenges. From intricate mechanical components to intricate organic shapes, we excel in reverse engineering projects of all scales.
CNC Machining
With our state-of-the-art 5 axis CNC machines and skilled machinists, we offer unparalleled accuracy and efficiency in producing complex parts and components. Whether you require prototypes, small batches, or large-scale production runs, our CNC machining capabilities ensure consistent quality and fast turnaround times. From metals to plastics, our expertise spans across a wide range of materials, allowing us to tackle diverse projects with ease.
Assisting production with rapid delivery of parts & components
Experience seamless production enhancement with our rapid delivery of parts and components. We understand the critical importance of time in your production process. That's why we specialise in providing swift and efficient delivery of high-quality parts and components tailored to your specifications.
Experienced engineers specialising in additive manufacturing
With years of collective experience, our dedicated engineers are passionate about pushing the boundaries of what's possible in the realm of 3D printing. From rapid prototyping to functional end-use parts, we have the knowledge and skills to deliver exceptional results tailored to your unique requirements.
Our Technologies
Fused Deposition Modelling (FDM) Printing
Fused Deposition Modelling (FDM) printing is a popular additive manufacturing technology that works by extruding thermoplastic filament layer by layer to create three-dimensional objects. In FDM printing, a spool of filament is fed through a heated nozzle, where it melts and is deposited onto a build platform in a precise pattern determined by a computer-controlled mechanism. As each layer is deposited and solidifies, the build platform moves incrementally, gradually building up the object from the bottom up.
FDM printing offers versatility in material options, including ABS, PLA, PETG, and more, making it suitable for a wide range of applications across industries such as prototyping, product development, and manufacturing. This process is known for its affordability, speed, and ability to produce functional prototypes and end-use parts with high accuracy and detail.
Selective Laser Sintering (SLS) Printing
Selective Laser Sintering (SLS) printing is an additive manufacturing process that utilizes a high-powered laser to selectively fuse powdered materials, typically nylon or other thermoplastics, into a three-dimensional object layer by layer. Unlike Fused Deposition Modeling (FDM) where material is extruded, SLS printing does not require support structures as the surrounding powder acts as a support during printing.
The process begins with a thin layer of powdered material spread evenly across the build platform. A laser then selectively sinters or melts the powdered material according to the 3D model's cross-section, solidifying it into a desired shape. Once a layer is completed, the build platform is lowered, and a new layer of powder is spread over the previous one. This process is repeated until the entire object is formed. SLS printing offers high precision, intricate detail, and the ability to produce complex geometries, making it suitable for various applications in industries such as aerospace, automotive, and medical. Additionally, SLS printing allows for the production of functional, end-use parts with excellent mechanical properties and material durability.
Stereolithography (SLA) Printing
Stereolithography (SLA) printing is an additive manufacturing process that utilizes a liquid photopolymer resin cured by a UV laser to create three-dimensional objects. In SLA printing, a build platform is submerged in a tank filled with liquid resin. A UV laser selectively irradiates the resin, causing it to solidify and form thin layers according to the cross-sections of the 3D model. As each layer is cured, the build platform moves incrementally, gradually building up the object from the bottom up. Once the printing is complete, the object is removed from the resin tank and rinsed in a solvent to remove any excess resin.
SLA printing offers high resolution, fine detail, and smooth surface finish, making it ideal for producing highly detailed prototypes, intricate models, and functional parts with complex geometries. This process is widely used in industries such as engineering, healthcare, jewelry, and automotive for rapid prototyping, product development, and manufacturing applications.
We make it simple to grow your production scale and speed
We understand the challenges of scaling up production while maintaining efficiency and quality. So we've developed a range of tools and services designed to facilitate seamless expansion.