Large format 3D printing for oversized parts
Some parts are simply too big for a standard 3D printer. Our large format 3D printing service produces oversized components, full-scale prototypes, fixtures and models, printed in a single piece where possible to avoid weak joints and extra finishing.
- Big parts produced quickly and cost effectively
- No tooling costs or fabrication lead times
- Larger assemblies split and joined accurately
Smaller parts that need maximum strength? See our SLS 3D printing service.
Applications
What we print at large scale
From full-scale prototypes to production fixtures.
Full-scale prototypes
Check size, ergonomics and fit at full scale before you commit to tooling or fabrication.
Jigs and fixtures
Assembly fixtures, inspection gauges and holding jigs, often for a fraction of the cost of machining.
Housings and guards
Large covers, guards and enclosures for machinery, electronics and equipment.
Automotive and motorsport
Ducting, panels, trim parts and test-fit components.
Patterns and display pieces
Masters for composite layup, casting and vacuum forming, plus show models and props.
FDM technology
Why we use FDM for large format 3D printing
FDM lays down thermoplastic layer by layer and scales well to large build volumes, making it the most practical and cost-effective way to make big parts. Wall thickness and infill can be tuned to balance strength, weight, time and cost, so you only pay for the performance you need.
Materials we use
- PLA: low-cost visual and test-fit parts
- PETG: tougher functional parts with good chemical resistance
- ABS and ASA: heat resistance and outdoor use
- TPU: flexible components
More on our FDM 3D printing page.
Right first time
One piece, or split and joined
Single-piece prints
Better strength, more accurate geometry and a cleaner finish than gluing sections together.
Split and joined
Parts bigger than our build volume are designed in sections with alignment features and joints built in.
Tuned for cost
Wall thickness and infill set to give the strength you need, without paying for more.
Design support
Our CAD design service can optimise orientation, walls and joints for large prints.
When large format FDM isn't the right fit
We run several technologies, so we'll recommend the right process for your part.
Start your project
Get a quote for large format 3D printing
Send us your CAD files, or tell us the size and purpose of the part. If your files aren't print-ready yet, we can help.
What happens next
- We review your files, size and requirements.
- We advise on material, orientation and whether to split the part.
- You get a clear quote and an honest lead time.
Based in Arlingham, Gloucestershire, delivering across the UK.
Tell us about your part
Fill in the form and attach your files. We'll get back to you with advice and a quote.